EVO Ultra Fusion

Highly filled packaging films with just a single step.

Reduced costs for raw materials, improved product quality and more sustainable production: When it comes to the manufacturing of highly filled, non-transparent packaging film, the EVO Ultra Fusion technology fulfills three requirements in one go. This is made possible by the use of twin-screw extruders – a premiere in the field of blown film technology.

Direct extrusion in blown film production.

3-layer systems with EVO Ultra Fusion technology means: Compounding and film extrusion in a single step. You can process high filler content and powder like CaCO3 directly. You can lower the manufacturing costs and simultaneously increase the product quality. The technology is unique on the market.

Filler content of up to 30 percent.

Replace expensive raw materials with mineral fillers or powder – for example with CaCO3. With the current Side Feeding System of the EVOLUTION Ultra Fusion, the filler content in the film can be up to 30 percent. The high values are even achieved with slightly moist filler material.

Increase quality. Reduce costs.

In spite of using more economic fillers, you need not forfeit quality. Quite the contrary: The economic fillers improve the strength and stiffness of the film and give it a high-quality, matt surface, as is customary on premium products.

Easy operation.

Twin-screw technology need not be complicated. With the EVOLUTION C touch-screen control, operating the line is as easy as using single-screw technology. With the operating panel, you control and monitor all components individually and maintain an overview of the production.

20 percent more output.

EVO Ultra Fusion is the technology for very high productivity. Increase your output in comparison to customary blown film lines by up to 20 percent. This is made possible by the higher density and the lower specific heat of the fillers.

Reduce energy consumption.

With the Reitruder twin-screw extruder, you process the raw materials in a single production process, from source material to final product, without intermediate solidifying and remelting of the plastic. No compounding is performed - the energy costs drop.

More information on Reifenhäuser extruders is available from our affiliate company Reifenhäuser Cast Sheet Coating.

Test it now
EVO Ultra Fusion at our technology center.

You need a practical test or have own ideas for raw materials? Visit us at our technology center in Troisdorf. Here an EVO Ultra Fusion line is available only for research and development.

Research and Development

Your contact


Petra Seeland

Head of Human Resources

+49 6241 902-266 petra.seeland@reifenhau...


Tanja Kühn-Söndgen

Public Relations

+49 2241 23510-480 tanja.kuehn-soendgen@re...


Eugen Friedel

Director Sales

+49 6241 902 184 eugen.friedel@reifenhau...


Dr. Jens Muckli

Head of Purchasing

+49 6241 902 235 jens.muckli@reifenhause...

Research & Development

Dr. Holger Schumacher

Head of Application Technology

+49 2241 481-244 holger.schumacher@reife...


Michael Ntagas

Head of After Sales

+49 6241 902 368 michael.ntagas@reifenha...

LCC Reifenhäuser

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Eugen Friedel

Director Sales